BST video web inspection

Date: 2016-01-21

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In high-speed web printing and converting, quality isn’t something you check at the end—it’s something you monitor every second of the process. That’s exactly what the BST Video Web Inspection System is built for. Integrated into complex production lines like label presses or flexible packaging machines, this system delivers real-time visual inspection that keeps your output flawless, your customers happy, and your waste levels low.

What Is the BST Video Web Inspection System?
BST’s video web inspection technology is a high-resolution camera-based system that continuously monitors the printed web as it moves through the press. Whether you're running six-color flexo units with UV dryers, die-cutting with precision tools like the Gap Master, or rewinding after a punch unit, the BST system gives you eyes on every inch of your material.

It doesn’t just display a zoomed-in snapshot—it captures, analyzes, and highlights any inconsistencies, from color shifts to registration errors, misprints, or die-cut misalignments.

How It Works in Your Line
In a setup featuring 6 print units, UV curing, and EM280-compatible magnetic cylinders, the BST video inspection becomes the central quality control checkpoint. Positioned after the print units but before the rewinder or cutting unit, it allows the operator to detect and respond to issues before they escalate—saving time, material, and production headaches.

And with tools like a punching unit, rewinder, and die cutting module, everything has to align perfectly. The BST system ensures the smallest deviation doesn’t slip past unnoticed.

Why It Matters
Real-time defect detection: No need to wait until the end of the roll—spot issues as they happen.

Operator assistance: The system highlights trouble zones, helping teams react faster.

Reduced waste: Less material is lost to undetected errors.

Faster changeovers: Once a baseline is set, monitoring helps maintain quality through job transitions.

Enhanced reporting: Many systems log inspection data, supporting audits and customer documentation.

Author: Ahmet Karakus

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